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Crystallizer Evaporators
- 150 gallon Pfaudler glass lined vertical jacketed evaporator pan. 60" diameter x 6" straight side. Openings bottom 1-1 1/2". (3) couplings.
- 12' dia Struthers Wells 316SS crystallizer system. SN 56K3330-1. Rated full vac. Consisting of (1) 12' dia x 8' str side 316SS vaporizer body, weld dish top, 9' cone btm. (1) 14' dia x 9' str side 316SS suspension tank, weld dish top, 8' cone btm. Openings top 2-20", 1-36". (1) 30" x 10' long 316SS reboiler. (1) 316SS entrainment separator, 9' dia x 11'6" str side. Mfd by Alloy Fab, SN A3488. Rated full vac @ 400 deg F. (1) 316SS barometric condenser 4' dia x 14' str side. Mfd by Colonial Iron Works, SN 4743-1. Rated 15 psi/full vac @ 200 deg F. (1) 6' dia x 7' str side 316SS surge tank, 20" cone btm, 36" long x 20" wide x 24" deep overflow reservoir at top. (1) 8' dia x 8' str side 316SS skim tank, 30" cone btm, 36" long x 20" wide x 12" deep overflow reservoir at top. Openings top 1-20", 1-12", 18" x 12" square.
- 12' dia Horton 316SS crystallizer system. Mfd by Struthers Wells, SN 56K3330-1. Rated 20 psi @ 212 deg F. Consisting of (1) 12' dia x 6' str side 316SS vaporizer body, weld elliptical top and btm. (1) 14' dia x 9' str side 316SS suspension tank, weld dish top, 8' cone btm. Openings top 2-20", 1-36". (1) 4' x 7' long 316SS reboiler. (1) 316SS entrainment separator, 9' dia x 14' str side. Mfd by Alloy Fab, SN A3488. Rated full vac @ 400 deg F. (2) 316SS barometric condensers, 3' dia x 10' str side. Mfd by Offenhauser, SN 4077, blt 1951. Rated 50 psi @ 200 deg F. (1) 6' dia x 7' str side 316SS surge tank, 20" cone btm. 36" long x 20" wide x 24" deep overflow reservoir at top. (1) 8' dia x 8' str side 316SS skim tank, 30" cone btm. 36" long x 20" wide x 12" deep overflow reservoir at top. Openings top 1-20", 1-12", 18" x 12" square.
- 8' dia 304SS vert crystallizer system. 4800 gal. 8' dia x 12' str side, welded dished heads. Main body has btm entering agit driven by Falk worm gear agit, 38.21 ratio, 29.7 rpm output, direct coupled to 10 HP, 3/60/230/460 volt, 1175 rpm TEFC motor. Packing gland on shaft. Openings top 1-28" w/cover, 1-18", 1-4" center; btm 1-3" outlet w/flush valve. 18" top opening is connected to condenser and receiver. Has 75 gal 304SS vert tank w/weld dish top and 20" cone btm. Rated 25 psi @ 212 deg F. Mfd by Camden Copper Works, NB #373, SN 64-2300.
- 7' dia Struthers Scientific "Krystal" continuous crystallizer. (Similar to OSLO evaporative crystallizer). SN 69-05-10057. Vaporizer body and suspension container are rubber lined. Vaporizer body is 7' dia x 12' str side, dish top, cone btm, mtd directly on suspension container, 9' dia x 14' str side.
- 60" dia Pfaudler glass lined jkt agit evaporator pan. 60" dia x 20" deep, 250 gals. Rated 85 psi @ 350 deg F. RLB drive. 3 HP, 3/60/460 volt, 1750/870 rpm TEFC. W/SS anchor agit. SN E173-0667, NB #32167. Hemi-btm.
- 150 gal Pfaudler glass lined evaporating pan. 60" dia x 24" to jkt btm, open top. SN R187-0419. Glass #5015. Int rated atmospheric @ 450 deg F, jkt rated 95 psi @ 350 deg F. No btm outlet. Mtd on (3) CS legs.
- 60" dia Pfaudler glass lined jkt agit evaporator pan. 60" dia x 20" deep, 250 gals. Rated 80 psi @ 350 deg F. TLB drive. 3 HP,3/60/460 volt, 1750/870 rpm TEFC. W/SS anchor agit. SN A91984, NB #8714. Hemi-btm.
- 60" dia Pfaudler glass lined jkt agit evaporator pan. 60" dia x 20" deep, 250 gals. Rated 80 psi @ 350 deg F. RLB drive. 3 HP, 3/60/460 volt, 1750/870 rpm TEFC. W/SS anchor agit. SN E174-1775, NB #34263. Hemi-btm.
- Pfaudler vac pan evaporator/crystallizer. 48" dia x 4" str side. 60 gal capacity. Mfr #E41482. Int rated 14.5 psi @ 350 deg F, jkt rated 75 psi @ 350 deg F. Openings btm 1-2". Mounts on (3) socket for pipe legs.
Tube Evaporators
- 380,000 lbs/hr 6-stage SS/acid proof steel evaporation system. high level outfit. Evaporation capacity 190 tons H20/hr. Inlet 150-300 tons/hr, avg 260 tons/hr by dry substance 16%. dry substance of concentrated waste liquor after evaporation 54%-64%, avg 60%. Production warm and hot water available. double pumping system. Automatic washing evaporation units. first and second stage provided w/3 separate parallel units. stripping of condensate and collection system of noncondens- able gases easy to add. Tanks for concentrated waste liquor can be used also pressurized up to 4 bar. Stages 1-3 finned tube falling film units. Mfd by Ahlstrom, blt 1987. 4-6 stage tube rising film units, Mfd by Rauma-Repola, blt 1974.
- 38760-55890 kg/hr water evaporation, 7-effect falling film evaporator, type F-V111-3, feed rate 51000-67500 kg/hr @ 8.6-12% solids, concentrate rate 11610-12240 kg/hr @ 50% solids, concentrate temperature 56-58 deg C, pasteurising temp 85 deg C, boiling temperatures 1st effect 69 deg C, 2nd 67 deg C, 3rd 64 deg C, 4th 60-61 deg C, 5th 56-58 deg C, 6th 50-54 deg C, 7th 44-49 deg C, finisher 56-58 deg C, steam consumption including pre-heating and pasteurisation 3350-4915 kg/hr @ 85 deg C, power installed/consumption 190/140-190/135 kw.
- 65,500 lbs/hr (1200 sq m) Buckau Wolf SS Sugar Evaporator. 3 bar pressure rating. Tubes are 31/35 mm OD x 4000 mm long.
- 61,500 lbs/hr Sanitary 5-effect Mariott Walker falling film evap. 3-A approved. Efficiency 8.18 lb water removal/lb steam. Thermal vapor compression. 5 yrs old. 75,000 lbs/hr.
- 60,000 lb/hr water evap (7,392 sq ft), Swenson 316SS 2-effect long tube vert evaporator system. Feed flow 3,2,1. Steam consumption approx 30,000 lbs/hr @ 225 psig. 3,796 sq per effect of heating surface. Each steam chest contains (290) 2" OD x 25' long 316SS tubes. Estimated feed flow, up to 225 gpm. 2nd effect separator is rubber lined CS.
- 54233 lbs/hr (24,600 kg/hr) water evaporation, 304 s/steel 5 effect falling film evaporator, consisting of 3-effects, end stage and high concentrator, mfd by Wiegand. Mechanical vapour recovery design, feed rate skimmed milk 30,000 kg/hr @ 9% TS @ 5-10 deg C, Whey milk 31,600 kg/hr 6 % TS @ 5-10 deg C, full milk 28,620 kg/hr @ 12% TS @ 5-10 deg C, feed out (concentrate) skimmed milk 5,400 kg/hr @ 48-50% TS @ 20-60 deg C, Whey milk 7,600 kg/hr @ 25% TS @ 10-15 deg C, full milk 6,870 kg/hr @ 48-50% TS @ 60 deg C, steam consumption 400-500 kg/hr, system also includes separators, tanks, pumps, valves, and all other ancillaries.
- Egg Yoke Evaporator. Comprises of a quintuple effect APV Falling Film Evaporator System complete w/ plate type heating elements vapor separators, 5 recirculation transfer pumps & motors. 2 condensate pumps & motors. 5 pre-heaters. Vacuum pump & motor. Barometric condenser. Magnetic feed flow meter and steam flow control valve. All of the exposed liquor surfaces will be constructed from titanium materials In addition the system will be suitable to process food grade solutions consistant w/ the FDA requirements. This evap. will be capable of removing 48,500 #/hr of water from a weak feed solution and to concentrate same to a concentration suitable for subsequent dehydration. The steam requirements will be approximately 5# of evaporation/ # of steam at 25 psig pressure. Also, the system can be convertd to a Thermal-Recompression operation for a modest additional investment which would increase the economy from 5 to approx 6.0.
- 46,702 lbs/hr (5600 gal/hr), Swenson 6-effect 304SS evaporator system. 10,292 sq ft total. Unit is setup as (2) 3-effect systems running parallel. Feed 7000 gal/hr (5% solids), output 1400 gal/hr (30% solids), steam 18,000 lbs/hr. 1st effect (1) 7'6" dia x 8' str side separator; (1) 2120 sq ft heating element, 36" dia, (225) 1 1/2" OD x 24' long 304SS tubes, rated 50 psi @ 288 deg F shell; (1) circulation pump rated 6200 gpm @ 35'TDH, driven by Coppus steam turbine. 2nd effect (1) 7'6" x 8' separator, SN 80772; (1) 1649 sq ft heating element, 30" dia x 26' long, w/(175) 1 1/2" OD x 24' long 304SS tubes; (1) circulation pump 3600 gpm @ 35'TDH, driven by 100 HP, 3/60/230/460 volt, 1775 rpm motor. 3rd effect (1) 7'6" x 8' separator; (1) 1649 sq ft heating element, 30" dia x 26' long, w/(175) 1 1/2" OD x 24' long 304SS tubes; (1) circulation pump 4800 gpm @ 20'TDH, driven by 40 HP, 3/60/230/460 volt, 1775 rpm motor. 4th effect (1) 5' dia x 7'6" separator; (1) 508 sq ft heating element, 18" dia, (54) 1 1/2" OD x 24' long tubes; (1) 791 sq ft surface condenser, 24" dia x 26' long, (84) 1 1/2" OD x 24' long tubes; (1) circulation pump 1500 gpm @ 20'TDH, driven by 15 HP, 3/60/230/460 volt, 1750 rpm motor. 5th effect (1) 8'6" x 8' separator; (1) 1649 sq ft heating element, 30" dia x 26' long, (175) 1 1/2" OD x 24' long 304SS tubes, mfd by Chem Fab, SN 88003, 15 psi @ 100 deg F; (1) surface condenser 42" dia x 22' long; (1) circulation pump 4800 gpm @ 20'TDH, driven by 20 HP, 1760 rpm motor. 6th effect (1) 7'6" dia x 7'6" separator; (1) 2717 sq ft heating element, (346) 1 1/2" OD x 20' long tubes; (1) 439 sq ft surface condenser, (56) 1 1/4" x 24' long tubes; (1) circulation pump 4800 gpm @ 65' TDH, driven by 200 HP, 3/60/460 volt motor. System also includes control panel and interconnecting vapor and circulation piping.
- 18227-19613 kg/hr water evaporation, 6-effect falling film evaporator, feed rate 22000-23000 kg/hr @ 5-10 deg C and 8.8% solids, concentrate rate 3723-3977 kg/hr @ 45 deg C and 52% solids, steam jet vapour compression across 3-effects, pasteurisation temp 72-135 deg C, condensate discharge at 4th and 6th effect, steam pressure 160 psig, steam consumption for water evaporation and pasteurisation 1740-2118 kg/hr @ 72-135 deg C.
- 15,000 - 16,000 kg/hr, 304 s/steel 4-effect falling film evaporator, mfd by MKT-tehtaat (Niro), type MKT-PE-4.05-130-F, Technical info for Separated milk, 16,000 kg/hr raw milk intake, 9% total solids (TS), temperature 4 deg C, 13,000 kg/hr evaporative capacity, 3,000 kg/hr concentrate volume @ 40 deg C, 48% TS of concentrate. Technical info for Separated milk - 15,000 kg/hr raw milk intake, 12% total solids (TS), temperature 4 deg C, 11,200 kg/hr evaporative capacity, 3,800 kg/hr concentrate volume @ 40 deg C, 48% TS of concentrate. Technical temperatures - pre-heating 56 to 85 deg C, holding temperature 76-67-56-40 deg C, Energy and media consumption figures, 2860/2580 kg/hr @ 7 bar (aty), 120 m3/hr @ 20 deg C, Pump consumption 41 kww.
Wiped Evaporators
- 214 sq ft Hitachi Ltd CS dual wiped film evaporator system. CRN #4972-6, 4972-7. Jkt rated 660 psi @ 572 deg F, int rated 28 psi @ 572 deg F. Unit has (2) separate 107 sq ft evaporators. Shell .984" thick, jkt .630" thick, head 2.047" thick. SN 8032994, 8032995. Each unit has top mtd 100 HP motor and drive. Gearbox mfd by Ichikawa Mach Ind, 17.53 ratio, 1150 rpm input, 65 rpm final rotor speed, belt driven by 100 HP, 3/60/575 volt, 1180 rpm motor. Mech seal on shaft. Each evaporator overall dimensions are 40" OD x 23' str side plus 7' for drive. Evaporator has cone btm w/5 HP rotary valve on discharge. W/each evaporator is shell and tube condenser rated 660 psi @ 572 deg F shell side, 430 psi @ 572 deg F tube side. Mfd by Hitachi, SN 8032997. 26" dia CS shell, 18' overall length. System has evaporation cpacity of approx 11,000 lbs/hr solvent. Designed for continuous operation.
- 17.0 square meter 1.4571 thin film evaporator system. Mfg by Luwa 1983. with 6 blade fixed rotor. system includes condenser. Overall length 9500 mm.
- 173 sq ft Luwa 316LSS thin film evaporator. W/20 HP volt belt motor drive, UL label. Mdl NL4-850/6300/18 SPEC, SN #16173, full vac int, 150 psi jkt, equipped w/special lower bearing support arrangement and enlarged outlet 60" dia attached to approx 1,000 gal 316LSS jkt receiver w/inverted 15 HP Phila anchor agit drive, PTEM-16, full vac int, 200 psig jkt. Gear ratio 87.51. Double mech seal. Internally mtd detraining baffles, rotor has 1" clearance.
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